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The Suzuki Burgman 200 Service Manual is an essential technical guide for owners and mechanics performing routine maintenance or complex repairs on this 200cc fuel-injected scooter. Official manuals, such as the Suzuki UH200 Service Manual (e.g., Part No. 99500-31523-03E), provide step-by-step instructions, exploded diagrams, and critical torque specifications that are not found in the standard owner's manual. Key Specifications for Servicing
The service manual covers the technical architecture of the Burgman 200 (UH200) to ensure parts are replaced correctly: Specification Engine Type 4-stroke, 1-cylinder, liquid-cooled, SOHC Spark Plug NGK CR7EK or DENSO U22ETR Lubrication Wet sump; approx. 0.8 L overhaul capacity Tire Size (Front) 110/90-13M/C 56P, tubeless Tire Size (Rear) 130/70-12 62P, tubeless Fuel Tank 10.5 L (2.8 US gal) Routine Maintenance & Service Intervals
Standard service manuals outline a periodic maintenance schedule to maintain vehicle longevity: Suzuki Burgman 200 Service Manual Manuals And
The official Suzuki Burgman 200 Service Manual (Part No: 99500-31523-03E) is a 460-page technical guide designed for professional and experienced mechanics. It provides a comprehensive roadmap for maintaining the UH200 model, covering everything from routine oil changes to complex engine and CVT repairs. Core Manual Contents
The manual is divided into structured sections that allow you to locate specific systems quickly:
Precautions & General Info: Safety warnings, maintenance symbols, and basic service protocols.
Engine: Detailed teardowns, valve clearance adjustments, and cooling/lubrication system maintenance.
Driveline & CVT: Procedures for the Continuously Variable Transmission, including V-belt inspection and replacement.
Brakes & Suspension: Front and rear brake assembly, fork oil changes, and shock absorber servicing.
Electrical System: Wiring diagrams, speedometer troubleshooting, and battery maintenance. Routine Maintenance Schedule
Following the periodic maintenance chart is critical for the longevity of your scooter. Key intervals typically include:
Initial Service (600 miles / 1,000 km): The most vital "break-in" service, involving an oil and filter change and tightening all chassis fasteners.
Oil & Filter Changes: Standard replacements should occur roughly every 3,000 to 4,000 miles, depending on the specific model year's guidance.
Air Cleaner & Spark Plugs: These are inspected every 3,000–4,000 miles and replaced as needed.
CVT Belt: Requires periodic inspection for slipping or whining; replacement is necessary if wear limits are exceeded. Common Service Procedures Burgman 200 Service Manual
Oil Change Indicator Reset: To clear the "Oil Change" light, turn the ignition off, hold the Select button, turn the ignition on, and keep holding for at least two seconds until the light flashes.
CVT Maintenance: Accessing the variator requires removing the side cover. Mechanics recommend checking rollers and weights whenever replacing the drive belt.
Speedometer Recall: Owners of 2019–2020 models should check for a safety recall related to speedometer corrosion; authorized dealers perform this repair at no cost. Acquisition Options
You can find the official manual through several specialized retailers:
Digital Copies: Searchable PDF downloads are available for approximately $22.46 at Service Manual Warehouse.
Physical Manuals: Printed versions for various model years are stocked at Oneida Suzuki for around $80.99. Go to product viewer dialog for this item. Suzuki 2018 Burgman 200 UH200A Service Manual
What is a Service Manual? A service manual is a comprehensive guide that provides detailed instructions and specifications for maintaining, repairing, and troubleshooting a vehicle. It typically includes information on:
Obtaining a Service Manual for Burgman 200 You can try the following options to obtain a service manual for your Burgman 200:
Service Manual Contents A typical service manual for the Burgman 200 may include:
Tips for Using a Service Manual
Suzuki Burgman 200 Service Manual (part number 99500-31523-03E) is a technical resource specifically designed for professional mechanics and DIY owners to maintain and repair UH200 and UH200A models. A key standout feature of this manual is its integrated Troubleshooting and Self-Diagnosis section
, which provides systematic logic for identifying issues with the scooter's complex systems, such as the fuel injection (FI) and Anti-lock Braking System (ABS). Core Manual Features BURGMAN-STREET.pdf - Suzuki Motorcycles Philippines
* CONSUMER INFORMATION. * CONTROLS. * FUEL AND ENGINE OIL RECOMMENDATIONS. * BREAK-IN (RUNNING-IN) AND INSPECTION BEFORE RIDING. * Suzuki Motorcycles Philippines Burgman 200/200 ABS Fuel Pump Warranty Extension - nhtsa
Suzuki Burgman 200 Service Manual (part number 99500-31523-03E) is the definitive technical resource for owners and mechanics performing maintenance, troubleshooting, and repairs on the UH200 and UH200A models. National Highway Traffic Safety Administration (.gov) Essential Sections and Technical Data The Suzuki Burgman 200 Service Manual is an
This manual is structured into several comprehensive sections designed for quick navigation: General Information
: Includes service precautions, tightening torque for standard fasteners, and model identification. Periodic Maintenance
: Details specific service intervals and procedures for basic upkeep, such as oil changes and tire pressure checks. Engine & Cooling
: Provides specifications for the 200cc, liquid-cooled, SOHC engine, including assembly and disassembly instructions for major components like the fuel injector and radiator. Fuel System
: Essential for handling the fuel-injected system, including specific steps for fuel pump replacement and fuel hose maintenance. Drive Train & Chassis : Covers the CVT transmission , swingarm suspension, and brake system repairs. Electrical System
: Contains detailed wiring diagrams and instructions for the electronic ignition and multi-function instruments. National Highway Traffic Safety Administration (.gov) Professional Use and Critical Updates
2019 & 2020 Burgman 200 Fuel Hose Replacement Recall - nhtsa
Suzuki Burgman 200 (UH200) service manual is available through official dealers, specialized manual warehouses, and secondary markets. Prices typically range from approximately for digital versions to over for new printed factory editions. www.oneidasuzuki.com Purchase Options Service Manual Warehouse
: Offers digital PDF service manuals for various model years (2014–2019) for Oneida Suzuki
: Lists a printed factory service manual (Part #99500-32190-03E) for the 2014 UH200 at : A common source for both physical and digital formats: CD/Digital Versions : Often priced around £11.00 (~$13.75) Pre-owned Printed Manuals
: Prices vary based on condition and location, with some listings starting around for specific guide sets. Official Suzuki Dealers
: You can order the manual directly using the official part number 99500-31523-03E through the parts department of an authorized dealer. National Highway Traffic Safety Administration (.gov) Local Dealerships & Service Centers
If you prefer to order a physical copy in person or require professional assistance, these local authorized centers may be able to assist: Сим Suzuki Suzuki dealer Ulitsa Vvedenskogo, 4А, стр 6
One of the first Suzuki dealers in Moscow; offers new vehicles and in-store pickup for parts. Suzuki Центр Кунцево Car dealer Gorbunova St, 14 Obtaining a Service Manual for Burgman 200 You
An official dealership providing maintenance, diagnostics, and original accessories and parts. S-Team Suzuki Motorcycle repair shop 3-Y Perova Polya Proyezd, 4 стр1
A motorcycle repair shop that can provide service and potentially help with parts identification. Expand map Official Dealerships Service & Repair Suzuki Motor Rus, Moscow digital PDF version specifically, or are you looking for a physical hardback
2019 & 2020 Burgman 200 Fuel Hose Replacement Recall - nhtsa
The Ultimate Guide to the Suzuki Burgman 200 Service Manual Suzuki Burgman 200 (UH200)
is widely regarded as a "city-cool" maxi-scooter, known for its 200cc liquid-cooled engine and impressive 18.1 HP performance. To keep this machine running smoothly, having the official Service Manual (Part No. 99500-31523-03E)
is essential for both DIY enthusiasts and professional mechanics. Why You Need the Service Manual Unlike the basic Owner’s Manual , which covers everyday operation and safety, the Service Manual
provides exhaustive technical data for deep maintenance and repairs. Comprehensive Coverage : It spans over
and includes sections on the engine, fuel system, driveline, suspension, and electrical systems. Step-by-Step Instructions
: Includes exploded views and detailed diagrams to simplify complex tasks like engine assembly or fuel tank removal. Critical Data
: Provides precise torque values, lubrication points, and fluid capacities that are not found in standard user guides. Essential Maintenance Highlights
Based on Suzuki's service guidelines, here are key areas covered in the manual: Burgman 200 Fuel Pump Warranty Extention - nhtsa
The Suzuki Burgman 200 (UH200) is a highly practical maxi-scooter known for its low-maintenance requirements and impressive 41-litre under-seat storage. To keep this 200cc single-cylinder machine running at its peak, owners should distinguish between an Owner's Manual (basic operation and fluids) and a Service Manual (technical specs, torque settings, and complex repair procedures). Essential Maintenance Specifications
Following the factory service manual ensures you use the correct fluids and maintain proper tolerances. Specification / Type Engine Oil 10W-40 JASO MA/MA2 Every 5,000–6,000 km Oil Capacity 1.3L (Service Fill); 1.5L (Dry Fill) With filter change Spark Plug NGK CR7EK (0.65mm gap) Inspect/Replace regularly Coolant 1.6L Capacity (50/50 Mix) Flush every 20,000–24,000 km Brake Fluid Change every 24 months Tire Pressure 29 psi (F) / 33 psi (R solo) 41 psi (R dual/heavy load) Critical Service Procedures
The Burgman 200 Service Manual outlines several key procedures that go beyond basic oil changes: 2014 - 2019 SUZUKI UH 200 BURGMAN review and specs
❌ Using a Burgman 400 manual – engine, CVT, frame, and electrics are completely different.
❌ Guessing torque on CVT nut (needs ~80 Nm) – too loose damages shaft, too tight strips threads.
❌ Ignoring the cooling fan test procedure – Burgman 200 fans fail often; manual shows relay & temp sensor check.
❌ Overfilling engine oil – Burgman 200 is sensitive; manual’s “check with dipstick not screwed in” is critical.
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